Compressor Gear Drive

Name: Compressor Gear Drive
Brand: AIR TECH COMPRESSORS PVT. LTD.
Price: 50000 INR
Availability: InStock

50000 INR/Piece

Get a Price/Quote

Product Details:

Outer Diameter Up to 500 mm
Weight Varies as per Size & Specification
Size Customizable
Surface Finish Precision Ground / Hardened
Bore Size 20 mm - 150 mm
Gear Type Helical / Spur
Lubrication Type Oil Bath / Grease
Click to view more
Share Your Product:

Request To Call Back Send Inquiry

Compressor Gear Drive Price And Quantity

Minimum Order Quantity 1 Piece
Price 50000 INR/Piece

Compressor Gear Drive Product Specifications

Surface Finish Precision Ground / Hardened
Max. Diameter 500 mm
Bore Size 20 mm - 150 mm
Gear Type Helical / Spur
Lubrication Type Oil Bath / Grease
Type Compressor Gear Drive
Noise Level Low / Optimized for Quiet Operation
Usage & Applications Industrial Compressors, Machineries
Load Capacity Up to 2000 kg
Gear Tooth Profile Spur / Helical
Outer Diameter Up to 500 mm
Max. Length 300 mm
Weight Varies as per Size & Specification
Car Make Universal/Custom
Size Customizable
Material Brass

Hardness 58-62 HRC
Number of Teeth As per Specification/Design
Alignment High Precision, Balanced
Manufacturing Process Precision Machined & Case Hardened
Corrosion Resistance Yes, Anti-rust Coating
Module 2.0 to 5.0
Operating Temperature -20C to +120C
Shaft Mounting Keyed/Interference Fit
Customization Available on Request

Compressor Gear Drive Trade Information

Payment Terms Cash Advance (CA), Cash in Advance (CID)
Delivery Time 7 Days
Main Export Market(s) Asia

Product Description

Our in-depth knowledge and industrial expertise has enabled us to emerge as a reputed manufacturer and exporter of Compressor Gear Drive. This drive is well suited for gas compressor applications with fix drive speed. Our expert manpower uses finest quality materials and components to manufacture this drive. This drive is used to provide a variable output speed from a constant-speed power source or to provide torque increase for a variable-speed power source. Clients can avail our Compressor Gear Drive in different specifications as per their requirements. We offer this drive at reasonable prices.

Specification:

Power Source

Electric

Features:

Rugged construction
Easy to install
Maintenance free

A compressor gear drive is a transmission system that uses gears to connect a motor to the compressor's impellers or rotors. This technology increases rotational speed and/or provides variable speed capability to the compressor's internal components, maximizing machine output and energy efficiency by allowing each stage to operate at its optimal speed. Gear drives are generally more energy-efficient than belt drives, though they have a higher initial investment cost and require a lubrication system.

How it Works

Motor to Gears:

A motor drives one or more gears, which in turn rotate the compressor's impellers or rotors.
Speed Increase:

The gear ratio is designed to significantly increase the speed of the impellers, which is necessary for the compression process in some types of compressors.
Independent Stages:

In integrally geared compressors, multiple pinions (small gears) on separate shafts are driven by a common bull gear (large gear), allowing each compression stage to run at its ideal speed for better efficiency.
Lubrication:

The system requires a lubrication system for the gears, which adds a point of friction and wear to the process.

Engineered for Durability and Precision

Each Compressor Gear Drive is crafted using advanced precision machining and case hardening techniques. The combination of a high surface hardness (58-62 HRC) and anti-rust protection ensures excellent wear resistance and longevity, even under demanding operational conditions. Our attention to tight tolerances and balanced alignment guarantees smooth operation in diverse industrial environments.

Versatile and Custom-Fit for Every Application

With modularity (2.0 to 5.0), a wide range of tooth profiles (spur/helical), and customizable parameters such as bore size (20-150 mm), outer diameter (up to 500 mm), and length (up to 300 mm), these gear drives can be precisely tailored to your unique requirements. Whether for universal or custom car makes, or specialized industrial machinery, we provide optimal solutions for varied needs.

Performance Optimized for Industrial Use

Designed for use in industrial compressors and machinery, our gear drives operate efficiently in temperatures from -20C to +120C with low noise output. The high load capacity (up to 2000 kg) and compatibility with oil bath or grease lubrication further enhance performance, minimizing maintenance and maximizing uptime.

FAQ's of Compressor Gear Drive:

Q: How are your compressor gear drives manufactured to achieve high hardness and precision?

A: Our compressor gear drives are manufactured using advanced precision machining followed by case hardening, resulting in a surface hardness of 58-62 HRC. This process ensures accurate dimensions, excellent wear resistance, and a smooth, precision-ground finish for reliable high-performance operation.

Q: What customization options are available for these gear drives?

A: We offer comprehensive customization including module (2.0-5.0), tooth profile (spur or helical), bore size (20-150 mm), outer diameter (up to 500 mm), number of teeth, and length (up to 300 mm). Additional options such as keyed or interference fit shaft mounting and anti-rust coatings can be specified to meet precise application requirements.

Q: When should I choose a helical gear profile over a spur gear for my compressor application?

A: Helical gears are recommended for applications requiring quieter, smoother operation and higher load capacity due to their angled teeth, which distribute force more evenly than spur gears. Spur gears, with their straight teeth, are typically selected for simpler, cost-effective solutions where operating noise and vibration are less critical.

Q: Where are these compressor gear drives typically used?

A: Our gear drives are primarily used in industrial compressors and heavy machinery, but they can also be customized for automotive and other specialized applications requiring reliable and efficient torque transmission under variable operating conditions.

Q: What are the advantages of the anti-corrosion and anti-rust treatments applied to your gears?

A: The anti-corrosion and anti-rust coatings extend the operational lifespan of the gear drives by protecting them from environmental factors such as moisture and chemicals, significantly reducing maintenance requirements and downtime in harsh industrial settings.

Q: How does the alignment and balancing benefit the performance of compressor gear drives?

A: High-precision alignment and balancing minimize vibration and wear, leading to quieter operation and reduced mechanical losses. This ensures enhanced gear longevity and consistent performance, particularly for high-speed or heavy-load industrial applications.

Tell us about your requirement

Price:

Quantity

Select Unit

50
100
200
250
500
1000+

Additional detail

Mobile number

SEND INQUIRY CALL ME FREE