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Stage Compressor

Stage Compressor

50000.00 INR/Piece

Product Details:

  • Refrigerant Type R-134a
  • Noise Level 65 dB
  • Power Rating 3.7 kW
  • Frequency 50 Hz
  • Motor Power 5 HP
  • Cooling Method Air Cooled
  • Flow Rate 550 LPM
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Stage Compressor Price And Quantity

  • 50000.00 INR/Piece
  • 1 Piece

Stage Compressor Product Specifications

  • 50 Hz
  • 5 HP
  • 3.7 kW
  • Air Cooled
  • R-134a
  • Stationary
  • Electric
  • 65 dB
  • Three Phase
  • Belt Drive
  • Belt Driven
  • Automatic Start/Stop
  • 285 kg
  • 220-415V
  • Stage Compressor
  • Industrial
  • 300 Liters
  • Air Receiver
  • 12 Bar
  • 550 LPM
  • Yes
  • Oil Lubricated
  • Blue
  • Base Mounted
  • 45C
  • 1700 x 550 x 1100 mm
  • 1 Inch
  • Pressure Relief Valve, Thermal Overload Protection
  • Cast Iron
  • 4
  • Industrial Use, High Pressure Air Supply
  • 16 Amp

Stage Compressor Trade Information

  • 5 Piece Per Month
  • 7 Days
  • Asia
  • All India

Product Description

We have uniquely positioned ourselves as a dependable firm, engaged in manufacturing and supplying Stage Compressor. The application of this compressor can be noticed in gas processing plant, petrochemical plants and power stations. At our sophisticated production unit, we manufacture this compressor using high quality materials. The compressor comes with air tank, pressure gauge and valves. We make available this compressor for clients in different technical specifications as per their requirements. Also, we offer this Stage Compressor at cost effective prices to clients.

Features:

  • Robust construction
  • Easy to install
  • Longer service life


Technical Specification :

Model

Piston Displacement

Pressure

Motor (HP)

Receiver capacity liters

Lit / Min

Cfm

Kg / cm2g

Psig

P 1 4.5

127

4.5

10.5

150

1.0

90

P 1.5 5.3

150

5.3

10.5

150

1.5

90

R 2 8.3

235

8.3

10.0

140

2.0

90

Q 3 11

312

11.0

10.0

140

3.0

150/250

Q 3 16

453

16.0

7.0

100

3.0

150/250

T 5 20

566

20.0

10.0

140

5.0

150/250

2 Q 7.5 30

850

30.0

8.5

120

7.5

250

2 T 10 40

1133

40.0

8.5

120

10.0

250

3 T 10 60

1698

60.0

3.5

50

10.0

250

ATS 25 135

3820

135.0

3.0

42

25.0

*

ATS 30 200

5660

200.0

3.0

42

30.0

*

A stage compressor is a unit that compresses a fluid (like air) through multiple stages, with each stage performing a portion of the total compression to achieve a higher final pressure than a single stage could. A critical component is the intercooler, which cools the fluid between stages to reduce its volume, increase efficiency, and decrease the workload on subsequent stages. This multi-step process allows stage compressors to achieve very high pressures and is more energy-efficient than single-stage units for heavy-duty, high-pressure applications, such as those found in large industrial plants.
How it Works
  1. 1. First Stage:
    The fluid enters the first compression stage (e.g., a cylinder in a reciprocating compressor or an impeller in a centrifugal type) and is compressed to an intermediate pressure.
  2. 2. Intercooling:
    The compressed fluid is then passed through an intercooler, which removes heat from the fluid. This cooling reduces the fluid's volume, making it denser and easier to compress further.
  3. 3. Subsequent Stages:
    The cooled, intermediate-pressure fluid then moves to the next compression stage, where it is compressed again.
  4. 4. Final Compression:
    This process repeats for each stage, with intercooling between each, until the fluid reaches the desired final high pressure.
Types of Stage Compressors


High-Performance Industrial Air Compression

Engineered for reliability, this stage compressor provides consistent high-pressure air supply suitable for demanding industrial environments. Its four-cylinder cast iron construction maximizes durability and efficiency, ensuring longevity even under intensive use. The unit's generous 300-liter air tank guarantees sustained air output for a variety of applications, making it ideal for factories and manufacturing units.


Advanced Safety and Control Features

Safety is prioritized with built-in components such as a pressure relief valve and thermal overload protection. An automatic start/stop control system ensures optimal operation, reducing manual intervention and protecting the compressor from overload conditions. These features are vital for maintaining safe daily operations, especially in environments where continuous, reliable compressed air is essential.


Quiet, Efficient Performance for Industrial Settings

Despite its high capacity and robust construction, this compressor operates at a low noise level of just 65 dB, creating a quieter environment for operators. With oil lubrication, air cooling, and energy-efficient belt drive, the machine supports long, maintenance-friendly lifespans while minimizing operational disruptions. Its stationary base-mounted design streamlines installation in fixed industrial settings.

FAQ's of Stage Compressor:


Q: How is the stage compressor installed and where can it be mounted?

A: The compressor is designed for stationary, base-mounted installation. It should be positioned on a stable, level surface in an industrial environment, ensuring sufficient ventilation for the air-cooled system. Its compact dimensions (1700 x 550 x 1100 mm) accommodate various plant floor layouts.

Q: What safety mechanisms are built into this stage compressor?

A: It includes a pressure relief valve to prevent over-pressurization and thermal overload protection to protect the motor against overheating. These features enhance operational safety and reduce the risk of equipment damage.

Q: When should maintenance be performed on this compressor?

A: Routine maintenance, such as oil checks and air filter replacements, is recommended according to the manufacturer's schedule. Regular inspections of the belt drive and air receiver are also advisable to ensure consistent performance and longevity.

Q: Where is this stage compressor typically used?

A: Designed for industrial environments, it is commonly found in manufacturing plants, workshops, and facilities requiring high-pressure air supply for machinery, tools, or processes. Its robust construction and large air tank make it well-suited for heavy-duty applications.

Q: What are the key benefits of using this compressor for industrial applications?

A: The compressor provides reliable high-pressure air output, energy-efficient operation with a three-phase 5 HP motor, quiet running at 65 dB, and enhanced durability due to its cast iron build. Safety features and automatic controls ensure both ease of use and operational security.

Q: How does the control system contribute to the compressor's efficiency?

A: The automatic start/stop system maintains optimal air pressure levels while minimizing energy consumption and manual intervention, extending the lifespan of the compressor and lowering operational costs.

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